PLC 5 Gallon Water Filling Machine 2.2Kw 1200BPH Bottled Water Filling Machine

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zhangjiagang aquatrin Machinery co.,ltd

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PLC 5 Gallon Water Filling Machine 2.2Kw 1200BPH Bottled Water Filling Machine

Name: PLC 5 Gallon Water Filling Machine 22Kw 1200BPH Bottled Water Filling Machine
Brand: Aquatrin
Price: 2000 USD

Best PLC 5 Gallon Water Filling Machine 2.2Kw 1200BPH Bottled Water Filling Machine wholesale

Brand Name : Aquatrin

Model Number : QGF

Certification : ISO CE

Place of Origin : China

MOQ : 1unit

Price : USD2000-60000 1Set

Payment Terms : T/T

Supply Ability : 10units per month

Delivery Time : 45days

Packaging Details : wooden package

Filling range : 3-5 Gallon

Filling Accuracy : 99%

Product name : Promotional Top Quality 5 Gallon Bottling Water Filling Machine

Machinery Capacity : 100-1200BPH

Warranty of core components : 2 years

Function : Bottle Washing Filling Capping

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5gallon water filling machine gallon bottled water filling machine

Brief introduction of 3-5 gallon water filling machine

This filling line specially for 3-5gallons barreled drink water,with type QGF-100, QGF-240, QGF-300, QGF-450, QGF-600, QGF-900, QGF-1200. It intergrates bottle washing, filling and capping into one unit. In order to achieve the purpose of washing and sterilizing , the washing machine use multi-washing liquid spray and-thimerosal spray. This thimerosal can be used circularly,The capping machine can cap barrel automatically ,this line equips with water spraying device in order to ensure those caps sterilizer and clean .it also can automatically carry out barrel ,washing,sterilizing ,filling ,capping ,counting and products discharging ,with complete function ,modern design and high degree of automation ,it is a new kind of barreeled water auto-production line ,which intergrates mechanism ,electricity and pneumatics technologies together.

PLC 5 Gallon Water Filling Machine 2.2Kw 1200BPH Bottled Water Filling Machine

Filling Machine Benefits

1) QGF series automatic production line is specializes for production of 3-5 gallon barrel.

 2) The machine consists of washing,filling and sealing in one.
 
3) The bottle washer adopts multi-channel washing liquid injection and disinfectant injection for the purpose of washing sterilization.The disinfectant is recylable.

 4) The sealing machine can start sealing automatically and the bottle conveying port is equipped with a sanitation device to ensure the sanitation of cap.

 5 )Using the advanced PLC(Programmable Logic Controller) technology

 6) The major electrical apparatus are all products of well-known brands, such as SIEMENS, MITSUBISHI, Schneider and OMRON

 7) Enhanced food safety: Stainless steel 304/316L for all components in contact with your beverage

 8) Optimum uptime: 30 % reduction in changeover and maintenance downtime

 9) Sustainable solution: Reduced filler enclosure and servomotors reduce resource consumption

 10) Hygiene improvement through volume control and contactless filling

 11) Automatic dump bottles: Safer, easier cleaning procedures

 12) Automatic bottle changeover improves uptime

Model	QGF-150	QGF-300	QGF-450	QGF-600	QGF-900	QGF-1200
Filling heads	8	12	18	24	32	40
Capacity (B/H)	100	300	450	600	900	1200
Volume(L)	18.9
Barrel size(mm)	270*490
Gas pressure(Mpa)	0.4-0.6
Gas consumption	0.37	0.6	0.8	1	1.5	1.8
Power(kw)	3.5	2.2	3.5	4.5	6	7.5
Dimensions(mm)	180019002300	240016502500	260019202550	310021002800	380028002900	460028002800
Weight(KG)	2300	2500	3500	4500	5600	8500

Flow chart of 5 gallon filling line

 
Automatic bottle decapper⇒Automatic bottle brush washer⇒Automatic bottle loader⇒Automatic bottle washer filler capper⇒Automatic cap washer⇒Automatic light checking and sealing machine

Decapper of 5 gallon filling machine

This de-capping machine is designed for 3 & 5 gallon bottle in water production line. It's used to pull out the cap of recycling bottle before rinsing. A combination of digital camera and fiber optic detectors allow to reject the bottles returned in the following conditions: Bottles without caps, Caps without plugs, Caps with just the top part left, Caps partially opened, Not removed caps.

Outside Brush of 5 gallon filling machine

Brushes are motorised and clean the bottle externally. Since they make the bottle spin, the water jet hits not only the bottom but also the sides of the bottle. It's used forall-round cleaning the bottle, significantly improves cleaning efficiency.

Washer of 5 gallon filling machine

It is designed for 5 washing treatment.
It can manage 5 liters to 5 Gallons bottles.
Automatic bottle unloads and out load. 
Neck handling of the bottle by the grippers.
Lack of point with water stagnation. 
Automatic disinfection of the rinsing area. 7. Change-over easy and with no downtimes.
Easy access for ordinary maintenance.

Filler of 5 gallon filling machine

1. Uploading and dropping barrels changed from 45 degree to translatory which is more stable. 2. Nozzle can insert into 10-15cm of the barrel in order to rinse little impurities down. Rinsing pump is separately controlled by different magnetic valves. Pump only work when there is barrel on that. It can avoid the mixture of different cleaning fluid.

Capper of 5 gallon filling machine

 
The PRESS-ON CAPPER is a linear machine used for caps applied on the bottle by pressure. 
It includes: Cap hopper, Canal chute, Placing system of cap on the neck, Device to snap the cap on the neck. Specific systems to sterilize the caps in order to avoid the contact of contaminating agents present on the cap with the bottle neck. The bottle takes the cap directly from the canal chute. The snapping of the cap on the bottle neck is carried out through the pressure developed by a belt conveyor, provided with a system to adjust the force in order not to stress the bottle.

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